My KAP-Rig # 4 for the SONY Digitalcamera DSC-P5

Built at: Mai.26.2002
Last update: Dezember 06, 2004
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  I want to have a small, easy and handy camera for the coat pocket. My new choice is SONY P5 with a weight of 187 grams without accumulators. With this low weight and the small measurements it is an ideal camera in my opinion for the kite aerial photography. My "old" SONY DSC 505 had a very good 5 x zoom lens from ZEISS. Unfortunately, this camera was a little shapelessly and with 475 grams also a little heavy for the installation into a kap-rig. Therefore a new, easy and small Rig for the 3.2 mega-pixel camera had to get built.

Small, heavy and easy to use KAP-rig
for the SONY P5.
Camera: Canon EOS D30

   

Used material:
I have used different aluminum profiles from the hobbyist market for the new rig again. These profiles have a high strength, a wall thickness from 1.5 to 2 mm and are very light:


Angle aluminium 40 mm x 20 mm x 2mm.
Aluminium square pipe 20 mm x 20 mm x 1,5 mm.
Alu U-Profil 13,5 mm x 10 mm x 1,5 mm.
Alu U-Profil 16,5 mm x 10 mm x 1,5 mm.

 
   

Some pieces of the used material.
Camera: Canon EOS D30


Camera frame:
I have started the making of the new rig with the camera frame. This frame is made out of 40 mm x 20 mm x 2 mm angle aluminium which I have screwed together with small M2 screws. After the assembly of the frame and the installation of the triggerservo I have relieved this frame as far as possible to reduce its weight.

 

The camera frame hade a weight in the rough
state with the triggerservo and tripod screw,
like shown here, of approx. 125 g.

 

After the work the scale shows a weight of 52 g.
I have deleted not used material 

Camera: Canon EOS D30


Outer frame:
The camera frame hang in a further outer U-frame. This outer frame later carries the external power supply for the camera and the receiver as well as the receiver, the antenna and the servos for tilt and rotation. This frame is made out of a aluminium square pipe with 20 mm of x 20 mm as well as two aluminum profiles with 13.5 mm x 10 mm and 16.5 x 10 mm. Here also large parts were removed to save weight. On the left side you can see the switch for the power supply of the rig.
 
   

The outer frame with the two servos for rotating
and tilt. On the left side the switch for
the power supply.
Camera: Canon EOS D30


Tilt servo:
At the right side of the outer-frame there is mounted the tilt servo. With this servo the camera frame can be tilt so that photos with outlook on the horizon, down to the vertical position of the camera are possible. A bearing is located in the left side of the outer frame from a synthetic material screw and a brass washer. The camera frame must be very carefully weighed out with the assembled camera so that an easy activity is possible by the tilt servo.

 

The bearing of the camera frame is made out
of a plastic screw with a head nut
and a brass washer.

 

With the tilt-servo at the right side of the
outer-frame you can adjust the cameras
vertical view.

Camera: Canon EOS D30


  Rotation servo:
A customary servo can execute a rotation of approx. 90 to 100 degrees. So that the camera can be turned by 360 degrees, a transmissions must be switched between. At the servo there is a gear wheel with 48 teeth and at the hanging shaft there is one with 12 teeth. By this translation a rotation of 360 degrees is reached. Unfortunately, the rotationspeed also increase around the factor 4 so that this movement must be used very delicately at the transmitter. Because the big gear wheel only concerns 90 degrees, the superfluous part has been removed to the save weight. If the rotation servo moves now, then the hanging shaft rotates 360 degrees. If the complete Rig hangs on the hanging shaft later, the complete Rig turns itself around this shaft.

Rotation servo with the gearbox 4 : 1.
With that gear you can reach the needet
360 degrees of rotation. The shaft is
mounted in brass washers.
Camera: Canon EOS D30

 

  The hanging point of the shaft must be very carefully weighed out so that the Rig doesn't hang at an angle with the camera. To this I have provisionally fastened all required parts with rubber rings at the outer frame and determines the right hanging point with a needle.

I have found the exact hanging point
of the shaft with a needle.
Camera: Canon EOS D30

   

Triggerservo:
The triggerservo presses the trigger of the camera with his Servoarm directly. To the protection of the release key of the SONY P5 I have glued a 4 mm plasticcap on the Servoarm. My older SONY DSC505 showed clear wear and tears in the place in which the servo pressed the trigger down.
 
   

The triggerservo is a MS-X2 from Multiplex
and has a weight of only 10 gr.
Camera: Canon EOS D30


  Antenna:
The antenna of a remote control receiver consists of a piece of flexible wire. Because you cannot recognize the view of the camera by some distance any more, I have fastened a stick at the Rig from 2 mm of coal fiber. This stick always points to behind . The antenna wire is fastened at this stick. So I can recognize the look of the camera by some distance and the hanging wire cannot reach in front of the objective of the camera. For the simple transport of the rig the stick can be removed over a 4 mm plug.

The antenna is fastened at a coal fiber stick
and carries a table tennis ball on its end
Camera: Canon EOS D30

   

Common power supply for camera and receiver:
To reduce the weight, but primarily to save the expensive Li Ion accumulator of the SONY camera, I have supplyed both, the camera and the receiver, from a common NiMh accumulator. The power supply plug used by SONY was a little problematic at this. In a separate article I describe the external power supply of the SONY P5 with NiMh accumulators.
 
   

Four NiMh-Cells with 1500mAh supply the
SONY-Camera, the receiver and servos..
Camera: Canon EOS D30


Suspension at the Kiteline (Picavet):
The camera, or better the KAP-Rig must be mounted to the kiteline. There you have to look at something, too. The camera always has to hang horizontal, so that the horizont is not crooked. The camera mustn´t swing, so that the pictures are not blurred. As we were children, we often put the ear at the kiteline to hear the wind sing. That is because the line is vibrating by the wind. That will bring blurr to the pictures, too. All this reflections have brought the result to a suspension gear, which is taken from most of the KAPers, the Picavet


Total weight:
The Rig # 4, complete with the SONY-P5, has a weight of only 462 gram. With this weight it is lighter than my old camera SONY DSC-F505 with 475 grams alone. By the lower weight the new Rig also can be flown with a smaller kite or at less winds.

Die Gewichte im einzelnen:

Camera SONY DSC-P5 without akku 187 gr
Akku, 4 cells NiMh 1500 mAh with three pin plug

83

gr

Camera frame with triggerservo

52

gr

Outer frame with tilt- and rotation servos, switch, gear and suspension-shaft

118

gr

Receiver and antenna

22

gr


Rig in use:
The ready made KAP rig # 4 with the small 16 gram Webra receiver in use on the "Schurenbachhalde in Essen". By the low total weight I could clearly enlarge the wind area with this Rig to lower winds. If the wind blows more strongly, then I simply can use a smaller kite. I already had this KAP-rig in use on the island Sylt but still with the old remote control. The old receiver had a weight of 65 grams so that the rig clearly had a sloping position. The old receiver can be seen in my report on my Picavet.

Rig # 4 with the small Webra receiver in use on the "Schurenbachhalde" in Essen.
Camera: Canon EOS D30


Links to other KAPers and more you can find in my Surfers Guide.

I like to be available for questions, suggestions or experience exchange.

I would be very pleased about an entry in my visitor's book.

Manfred
http://KAP-Man.de



Manfred